Services

Our quality engineering services provide comprehensive support for building robust quality systems that drive continuous improvement and regulatory compliance.

What We Deliver:

QMS Development & Implementation: Custom-tailored quality management systems aligned with ISO 9001:2015 and AS9100D requirements, designed specifically for your manufacturing environment and industry needs.

Advanced Product Quality Planning (APQP): Structured product development methodology ensuring quality is designed into your products from concept through production, including Phase Gate reviews and program management support.

FMEA (Failure Mode and Effects Analysis): Comprehensive risk assessment for design (DFMEA) and process (PFMEA) to identify potential failures before they occur, prioritize risks, and implement effective prevention strategies.

Design Verification & Validation: Rigorous testing protocols to ensure your products meet specifications (verification) and customer requirements (validation), including test planning, execution, and documentation per AS9100 requirements.

Quality Planning Documentation: Development of Control Plans, Inspection Plans, and Quality Assurance protocols that integrate seamlessly with your production processes.

Industries We Serve:

• Aerospace & Defense (AS9100D)
• Automotive (IATF 16949)
• Medical Devices (ISO 13485)
• General Manufacturing (ISO 9001)

Your Benefits:

• Reduced defect rates and scrap costs
• Streamlined certification audits
• Enhanced customer confidence
• Compliance with aerospace OEM requirements
• Foundation for continuous improvement culture

Why MQC: Our team brings 7+ years of aerospace quality experience from Pratt & Whitney and Bombardier, ensuring you get practical, implementation-focused guidance that works in real manufacturing environments.

Read Less

Transform your manufacturing operations with proven optimization methodologies that deliver measurable results in efficiency, quality, and cost reduction.

Our Approach:

Lean Manufacturing Implementation: Eliminate the 7 wastes (overproduction, waiting, transportation, over-processing, inventory, motion, defects) through systematic analysis and process redesign. We apply 5S, Kaizen, and cellular manufacturing principles tailored to your operation.

Six Sigma & DMAIC Methodology: Data-driven problem solving using Define, Measure, Analyze, Improve, Control framework to reduce variation and improve process capability. Our engineers are experienced in statistical analysis and root cause identification.

Value Stream Mapping: Visual analysis of material and information flow from supplier to customer, identifying bottlenecks, delays, and non-value-added activities. We create future-state maps with actionable implementation roadmaps.

Process Capability Studies: Statistical analysis of your manufacturing processes (Cp, Cpk, Pp, Ppk) to ensure consistent production of parts within specification limits. We identify capability gaps and implement improvement actions.

Cycle Time Reduction: Systematic identification and elimination of time wastes throughout your production flow, from setup time reduction (SMED) to improved material handling and workflow optimization.

Statistical Process Control (SPC): Implementation of real-time monitoring systems to detect process variations before they result in defects, including control chart selection, training, and reaction plans.

What You Get:

• Baseline assessment and gap analysis
• Prioritized improvement opportunities
• Implementation support and training
• KPI tracking and reporting systems
• Sustainable process improvements

Typical Results:

• 15-40% reduction in cycle time
• 20-50% decrease in defect rates
• 10-30% improvement in overall equipment effectiveness (OEE)
• Measurable cost savings within 3-6 months

Real-World Experience: Our consultants have optimized manufacturing processes at world-class aerospace facilities including Pratt & Whitney and Bombardier, bringing proven methodologies to your operation.

Read Less

Navigate engineering and process changes with confidence through our systematic change management approach that ensures quality, compliance, and traceability.

Comprehensive Change Control:

ECO/ECN Process Development: Design and implement Engineering Change Order (ECO) and Engineering Change Notice (ECN) systems that ensure all changes are properly evaluated, approved, documented, and communicated across your organization.

Impact Assessment Methodology: Structured analysis of proposed changes across multiple dimensions including quality impact, cost implications, schedule effects, regulatory compliance, and supply chain considerations.

Configuration Management: Establish robust systems to maintain product definition integrity throughout the lifecycle, including revision control, effectivity management, and as-built documentation.

Change Control Board (CCB) Implementation: Develop governance structures for change approval, including cross-functional review processes, authorization levels, and decision criteria. We help establish CCB charter, meeting cadence, and documentation requirements.

Aerospace-Specific Requirements: Ensure compliance with AS9100D clause 8.5.6 for control of changes, including risk assessment, customer notification requirements, and verification/validation of change effectiveness.

Validation & Verification: Support for proving that changes achieve intended results (validation) and don’t introduce unintended consequences (verification), including test planning and first article inspection support.

Change Types We Support:

• Product design changes
• Manufacturing process modifications
• Supplier changes
• Facility/equipment changes
• Software/documentation updates

Deliverables:

• Change management procedures and work instructions
• ECO/ECN forms and approval workflows
• Change impact assessment templates
• CCB charter and meeting templates
• Training materials for your team

Your Outcomes:

• Controlled, traceable change implementation
• Reduced risk of quality escapes
• Improved customer confidence
• Compliance with AS9100, IATF 16949, ISO 13485 requirements
• Faster, more efficient change execution

Aerospace Expertise: Change management in aerospace is critical – our team has managed complex ECO/ECN processes at major OEMs, ensuring your changes meet stringent industry requirements.

Read Less

Leverage our materials engineering expertise to verify material properties, investigate failures, and support innovation with rigorous testing and analysis protocols.

Testing & Analysis Capabilities:

Mechanical Testing Coordination: Tensile, compression, bend testing per ASTM standards, hardness testing (Rockwell, Brinell, Vickers), impact testing (Charpy, Izod), and fatigue analysis. We coordinate with accredited laboratories and ensure proper interpretation of results.

Metallurgical Analysis Support: Microstructure examination, grain size analysis, heat treatment verification, material composition verification (OES, XRF), coating thickness testing, and corrosion resistance evaluation.

Non-Destructive Testing (NDT) Coordination: Visual inspection planning, penetrant testing (PT), magnetic particle inspection (MPI), ultrasonic testing (UT), radiographic testing (RT), and eddy current testing for aerospace applications.

Failure Analysis & Root Cause Investigation: Systematic failure investigation using 8D, 5-Why, and Ishikawa methods. Fractography and failure mode identification, environmental factors assessment, and corrective action development.

Material Property Verification: Certificate of Compliance (C of C) review and validation, Material Test Reports (MTR) verification, Aerospace Material Specifications (AMS) compliance, and ASTM/SAE/military spec conformance.

Innovation & Research Support: New material qualification programs, alternative material evaluation, process development testing, Design of Experiments (DOE) for material optimization, and material selection consulting.

Aerospace Materials Expertise:

• Aluminum alloys (2xxx, 6xxx, 7xxx series)
• Titanium alloys (Ti-6Al-4V, Grade 5, etc.)
• Nickel-based superalloys (Inconel, Waspaloy)
• Stainless steels and high-strength steels
• Composite materials (CFRP, GFRP)
• Specialty coatings and surface treatments

Value Proposition:

• Access to accredited testing laboratories
• Expert interpretation of test results
• Aerospace and defense material knowledge
• Reduced material-related quality escapes
• Technical expertise from former OEM engineers

Materials Engineering Background: Our team’s experience with aerospace materials at Pratt & Whitney and Bombardier ensures you get knowledgeable guidance on material selection, testing, and failure analysis.

Read Less

Elevate your manufacturing operations with systematic process development, validation, and continuous improvement that drives quality, efficiency, and compliance.

Process Development & Optimization:

SOP Development & Optimization: Create clear, comprehensive Standard Operating Procedures that operators can actually follow. Review existing SOPs to ensure they reflect current best practices, eliminate unnecessary steps, and incorporate lessons learned from non-conformances.

Process Capability Studies: Statistical analysis including initial capability studies (Pp, Ppk) during development and ongoing capability monitoring (Cp, Cpk) for production. Process performance improvement plans for incapable processes.

First Article Inspection (FAI) Support: Complete FAI package preparation per AS9102 or customer requirements, dimensional layout and verification, material and process verification documentation, and customer submission support.

Production Part Approval Process (PPAP): PPAP package preparation for automotive customers, Process Flow Diagrams, Control Plans, Measurement System Analysis (Gage R&R), process capability documentation, and customer approval coordination.

Process Validation & Qualification: Installation Qualification (IQ) for new equipment, Operational Qualification (OQ) for process parameters, Performance Qualification (PQ) for production validation, and special process qualifications (heat treatment, plating, welding, NDT).

Manufacturing Process Design: Process FMEA (PFMEA) to identify risks, process flow optimization, poka-yoke (error-proofing) implementation, fixture and tooling design consultation, and setup reduction.

Statistical Methods & Tools:

Statistical Process Control (SPC): Control chart selection and implementation, control limit calculation, operator training, reaction plans for out-of-control conditions, and software integration.

Measurement System Analysis (MSA): Gage Repeatability & Reproducibility (GR&R) studies, attribute agreement analysis, bias and linearity studies, and gage calibration program development.

Design of Experiments (DOE): Experimental design for process optimization, multi-variable process tuning, robust parameter design (Taguchi methods), and statistical analysis.

Expected Outcomes:

• Reduced process variation and defect rates
• Improved first-pass yield
• Faster new product introduction (NPI)
• Compliance with customer and regulatory requirements
• Enhanced process understanding and control
• Reduced manufacturing costs through waste elimination

Manufacturing Excellence: With hands-on experience developing and optimizing manufacturing processes at world-class aerospace facilities, we bring practical, implementable solutions to your shop floor.

Read Less

Navigate the complex landscape of quality certifications and regulatory compliance with experienced guidance that accelerates your path to approval and maintains ongoing conformance.

Certification Support Services:

ISO 9001:2015 Implementation: Gap analysis, QMS documentation development (Quality Manual, procedures, work instructions), internal audit program establishment, management review design, pre-audit readiness, and certification audit support.

AS9100D (Aerospace) Implementation: Comprehensive aerospace-specific requirements including configuration management, risk management, product safety and key characteristics, counterfeit parts prevention, FAI process implementation, FOD prevention, and NADCAP special process support.

IATF 16949 (Automotive) Support: Core Tools implementation (APQP, PPAP, FMEA, MSA, SPC), customer-specific requirements integration, warranty management, error-proofing, and automotive customer audit preparation.

ISO 13485 (Medical Devices): Medical device risk management (ISO 14971), design controls and transfer, Unique Device Identification (UDI), post-market surveillance, and FDA/Health Canada compliance.

Supplier Quality Management:

Approved Supplier List (ASL) Development: Supplier evaluation criteria definition, assessment questionnaires and scoring, on-site audit protocols, approval workflows, performance monitoring and scorecards, risk assessment, and conditional approval programs.

Prime Manufacturer ASL Listing Support: Requirements analysis for major OEM ASLs (Airbus, Boeing, Bombardier, Pratt & Whitney, Safran), application package preparation, pre-qualification audit preparation, customer-specific requirements, special process approvals (NADCAP), and ongoing compliance monitoring.

Supplier Audit Program Development: Audit planning and scheduling systems, supplier audit checklists, auditor training and qualification, audit reporting and finding tracking, corrective action verification, and risk-based audit frequency.

Non-Conformance Management:

NCR/CAR System Design: Non-Conformance Report (NCR) and Corrective Action Request (CAR) workflow development, root cause analysis methodology (5-Why, Fishbone, 8D), containment procedures, effectiveness verification, trend analysis, and ERP/MES integration.

Material Review Board (MRB): MRB charter and authority definition, disposition options (use-as-is, rework, repair, scrap), customer concession procedures, engineering evaluation workflows, and traceability requirements.

8D Problem Solving: 8D methodology training, standardized report templates, root cause analysis tools, containment actions, permanent corrective action verification, and customer 8D reporting.

Your Investment Returns:

• Faster path to certification (6-18 months depending on standard)
• Higher first-time audit pass rates
• Access to restricted supply chains and customer contracts
• Improved supplier relationships and performance
• Reduced non-conformances and customer complaints
• Competitive advantage in aerospace and high-reliability industries

Why Choose MQC: Former Pratt & Whitney and Bombardier quality engineers with deep AS9100D and aerospace OEM knowledge. We provide practical, implementation-focused guidance backed by real-world aerospace experience in Montreal’s aerospace corridor.

Read Less